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Premium Ceramic Cylinder Liner for Machinery with Wooden Box
API 12t1600 Mud Pump Ceramic Liners and Bi-Metal Liners Cylinder Using Spare Parts
Usage
Triplex mud pump spare parts ceramic piston liner
Application
Oil Drilling Mud Pump
Name
mud pump Liners
Product Name
Ceramic Cylinder ceramic mud pump Liners
Typ
Bi-metal liner
Material
45# / Bi-metal liner
The mud pump cylinder liner is a vital component of the mud pump, playing a crucial role in mud storage, pressure maintenance, and ensuring efficient suction and discharge functions. As it is constantly in contact with mud, it faces wear and corrosion challenges due to the abrasive sand particles and the acidic or alkaline nature of the mud. This interaction leads to an increase in the liner's inner diameter, causing leakage between the liner and the piston, and ultimately a drop in pressure until the liner is deemed unusable. The mud pump cylinder liner is a non-reusable, single-use part that requires regular replacement to maintain optimum performance. The lifespan of the cylinder liner is pivotal as it directly impacts the operational efficiency and cost-effectiveness of the drilling rig's activities.
Ceramic Liners feature a robust ceramic inner sleeve complemented by a durable forged steel outer shell. Their remarkable service life ranges from approximately 4000 to 10000 hours, with a guaranteed minimum of at least 2000 hours, far surpassing the durability of bi-metal liners.
Employing phase transformation toughening technology, ceramic liners boast exceptional wear resistance, erosion resistance, and the ability to withstand high pressure. They exhibit superior hardness and strength. Among the types available, Zirconia and Alumina are the most common for ceramic sleeves. Zirconia-type liners, in particular, offer enhanced toughness and a significantly prolonged lifespan compared to Alumina types. Additionally, they reduce piston wear and minimize water consumption for lubrication, making them an efficient choice for demanding applications.