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API 12T1600 Mud Pump Ceramic Liners and Bi-Metal Liners Cylinder Using Spare Parts
Usage
Triplex mud pump spare parts ceramic piston liner
Application
Oil Drilling Mud Pump
Name
mud pump Liners
Product Name
Ceramic Cylinder ceramic mud pump Liners
Typ
Bi-metal liner
Material
45# / Bi-metal liner
The mud pump cylinder liner serves as the heart of the mud pump, performing critical functions such as mud storage, pressure regulation, and efficient suction and discharge operations. Given its direct contact with mud, it is highly susceptible to wear and corrosion due to the abrasive sand particles and corrosive acids and alkalis present in the mud. Consequently, this leads to an increase in the inner diameter, causing leaks between the liner and the piston, diminishing pressure until the liner becomes unusable. The mud pump cylinder liner is considered a single-use part and a vulnerable component, necessitating regular replacement to maintain optimal performance. The lifespan of these cylinder liners is crucial as it directly influences the operational efficiency and cost-effectiveness of the drilling rig.
Ceramic Liners consist of a robust ceramic inner sleeve coupled with a durable forged steel outer shell. These liners boast an impressive service life ranging from 4,000 to 10,000 hours, with a guaranteed minimum of 2,000 hours, significantly surpassing the longevity of bi-metal liners.
Thanks to advanced phase transformation toughening technology, ceramic liners exhibit remarkable properties including superior wear resistance, erosion resistance, high pressure endurance, and exceptional hardness and strength. Available in Zirconia and Alumina variants, the Zirconia type stands out with enhanced toughness and an extended service life, outperforming the Alumina type. Additionally, these liners offer reduced piston wear and decreased water usage for lubrication, making them a highly efficient choice.